Aluminum Nitride (AlN) ceramics are advanced materials with a unique combination of properties that make them suitable for various high-performance applications. Here's an overview of Aluminum Nitride ceramics, including their key characteristics and common applications:
Key Characteristics:
1.
High Thermal Conductivity: One of the most notable properties of AlN ceramics is its high thermal conductivity, which can be as high as 170-220 W/m·K. This property makes it an excellent material for heat dissipation in electronic devices.
2.
Low Dielectric Constant: AlN has a low dielectric constant compared to other ceramic materials, which minimizes signal delay and loss in high-frequency applications.
3.
Good Electrical Insulation: Despite its high thermal conductivity, AlN exhibits excellent electrical insulation properties, making it suitable for use in environments where both thermal management and electrical isolation are required.
4.
Chemical Stability: AlN ceramics are highly resistant to chemical attack by acids and alkalis at high temperatures, providing durability in corrosive environments.
5.
Thermal Shock Resistance: They can withstand rapid temperature changes without cracking or degrading, which is beneficial in applications involving extreme thermal cycling.
6.
Lightweight: AlN ceramics have a relatively low density compared to other ceramics, contributing to lighter-weight components in aerospace and automotive applications.
Performance Index:
Item |
Unit |
Reference Value |
Test method |
Thermal conductivity |
W/m.K |
>200 |
Transient plane source method |
Surface roughness |
μm |
<0.6 |
Stylus surface roughness tester |
Warpage |
/ |
<2.5‰ |
Glass gauge |
Apparent density |
g/cm3 |
≥3.26 |
Drainage method |
Bending strength |
MPa |
>300 |
Three-point bending resistance method |
Volume resistance |
Ω.cm |
1.5x1013 (TYP) |
Volume resistance gauge |
Dielectric constant |
@1MHz |
8.9 (TYP) |
Impedance method |
Break down voltage |
Kv/mm |
36.85(TYP) |
DC power method |
Coefficient of linear expansion |
1×10-6/ºC |
4.75(TYP) |
Thermomechanical analysis |
Applications:
1.
Electronics and Semiconductors: AlN substrates are widely used in power electronics, LED packaging, and RF modules due to their superior thermal management capabilities and electrical insulation properties.
2.
Heat Sinks: Given its high thermal conductivity, AlN is often used in heat sinks for high-power devices, such as laser diodes, LEDs, and integrated circuits, ensuring efficient heat dissipation.
3.
Aerospace and Defense: In these industries, AlN ceramics find application in microwave components, radomes, and structural parts that require lightweight yet durable materials capable of handling high temperatures.
4.
Automotive Industry: AlN ceramics are used in sensors, actuators, and power modules within vehicles, particularly in electric and hybrid vehicles where thermal management is critical.
5.
Medical Devices: Due to their biocompatibility and stability, AlN ceramics can be found in medical implants and devices that require precise thermal control and electrical insulation.
6.
Optoelectronics: AlN substrates support the fabrication of high-efficiency optoelectronic devices, such as UV LEDs and photodetectors, due to their transparency to ultraviolet light and good thermal conductivity.
FAQ
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